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18 years professional hardware manufacturer - JM Hardware
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18 years professional hardware manufacturer - JM Hardware
When you need to know your projects are secure, reliable and to your exact spec, the answer is “custom bolts”. Unlike standard bolts that come in set sizes and shapes, custom bolts are designed and made to your application’s specific requirements. This means they perform better, fit better and last longer than off the shelf fasteners.
Custom bolts are essential when precision and specific performance is critical. Whether you’re working on complex machinery, high risk construction projects or intricate DIY jobs, custom bolts can be designed for length, diameter, material, threading and head style to fit and perform perfectly. This customisation means your fasteners are exactly what your project needs, not what a standard bolt can offer.
The main advantage of custom bolts is precision. They are designed to your project’s exact requirements which can increase the overall structure’s integrity and durability. Custom bolts are especially useful when standard bolts would fail due to unique stressors or environmental conditions. By choosing custom bolts you can also ensure compatibility with other components and reduce the risk of failure.
Did You Know? Stainless steel, titanium, and exotic alloy are the materials custom bolts can be delivered in and increase even the opportunity for proximity on specific applications where, perhaps, both low corrosion, high strength, and light properties in your fasteners may be required.
1. Custom Hex Bolts: This finds application as fasteners in building construction and machinery; heads can be made customized to the need of the threaded pattern with diameter.
2. Custom Hex Socket cap screw：By customizing the head size, groove and tail threads, it is possible to achieve anti-theft and higher strength.
3. Custom Carriage Bolts: This kind of bolt, having a round head and a square neck, mainly finds application for wood connections. Customization to this bolt brings in benefits when the wood is of a different type and has varied exposure conditions.
4. Custom Anchor Bolts: These are bolts used to connect structures to concrete and can be manufactured in a vast range of distinct setups for different types of loads and under different environmental conditions.
5. Custom Lag Bolts: For heavy wood applications, custom-made lag bolts can be manufactured right to the actual length and diameter for any particular project requirements.
Important note: It is important to always select material according to the environmental condition. For example, stainless steel is ideal for marine applications, especially since it is corrosion-resistant.
Once the perfect bolt is found to suit your need, the top material becomes indispensable. Below are some of the most commonly selected:
# Stainless Steel: such as SS304,316,316L,310,310S,317,317L,904L. They are strong and resistant to corrosion.
# Duplex Stainless Steel: such as Lean Duplex ,Standard Duplex, Super Duplex,Hyper Duplex Stainless Steel . Corrosion resistance, plasticity, toughness, and weldability are superior to general stainless steel.
# Titanium: such as Titanium Grade 5 (Ti 6Al-4V) / UNS R56400 / 3.7165, Titanium Grade 2 / UNS R50400 / 3.7035 . Lightweight and strong; perfect for the automotive，motorcycles, bicyclesand aerospace industry.
# Brass: Used where good conductivity is coupled with resistance to corrosion. Oftentimes, it is applied to electrical and plumbing solutions.
# Special Alloy Steel: such as Hastelloy Alloy,Monel Alloy,Inconel Alloy,Incoloy Alloy .It is high in strength as well as great in toughness, hence great for heavy-duty applications.
Did You Know? The basic process in the manufacturing of custom bolts may encompass forging or machining and heat treatment. These processes make the bolt meet the specifications for strength and durability of the intended application.
The Manufacturing Process
A made-to-order bolt undergoes several stages from idea to finished product:
Design: The first stage is the design of the bolt; this is where it is designed per a client request. This addresses the size, shape, material, and the threading.
Prototype: After designing the bolt, a prototype is manufactured. This step is meant to ascertain if the bolt meets all the demands before the manufacturing process to the finished product.
Production: After approval of the prototype of a custom bolt, production can start. It depends upon the process involved, such as making, forging, machining, and threading.
Quality Control: Every Bolt goes through strict quality control processes to ensure they meet the predetermined standards.
Custom bolts can only be purchased with a reliable bolt manufacturer. In that regard, you can visit JM Hardware® , where you will get the best quality fastening solutions, the specifications of which will be to the desire of your product.
The company has a qualified team that will guide you in finding the most appropriate bolts, which will prompt the success of your project. Thus, search for companies that will provide you with various materials and customization options with a history of producing excellent products with satisfied customers. Ideal suppliers will, in most cases, go the extra mile and provide consulting and design assistance as part of their package.
These can be very useful, particularly in complicated projects.
Installation Tips
1. Use the Right Tools: Always use the right tools when installing custom bolts. This ensures that it is itself snug-fitting on the bolt and causes no damage to the bolt as well as the material.
2. Follow Manufacturers Instructions: Installation recommendations provided shall be taken and followed manufacturer recommendations including torque and pre-treatment specifications.
3. Parts Alignment: All parts shall be aligned. When the bolts are tightened, misalignment causes excessive stress on the components, leading to damage.
4. Clean the Threads: Ensure that the threads on the bolt and inside the receiving hole are clean and clear of any debris when installing the same. This is for correct fit-up and safe hold.
5. Apply Lubrication: Apply the recommended type of lubrication on the threads. It reduces friction, avoids galling, and gives the bolt proper torque.
6. Check Bolts Periodically: Bolts after installation, bolt should be checked periodically to whether they are experiencing wear corrosion, or loosening and the integrity of the assembly was maintained.
7. Do Not Over-Tighten: There is no need to over-tighten the bolts because they tend to damage the threads or break the bolt and thus compromise the connection.
8. Use Locking Mechanisms: Wherever vibration or movement is associated with an application, one must ensure a locking mechanism is integrated, using lock washers or material made from thread-locking compounds, which will prevent the bolts from becoming loose.
9. Torque in a Sequence: In situations where more than one bolt is engaging in a single assembly, the action should take place in a pre-determined torque sequence or 'pattern' so that the pressure being applied is uniform without causing warping.
10. Store Properly: Store bolts in a clean, dry place to prevent corrosion and damage prior to their use.
Conclusion
These custom bolts are used as the backbone of many projects, with great strength and precision in performance to deliver optimally. It is once you have an idea about the different types, materials, and processes of manufacturing these bolts you are in a better position to make good decisions concerning very relevant matters that can make considerable differences in the durability and integrity of your structures.
Whether you are a home improvement DIYer, a contractor within the construction industry, or a top-notch aerospace engineer, not only will the right custom bolt avert problems for your job down the road, but it can also ensure the project's long-term success.
Investment in a custom bolt is an investment in quality and reliability. High-quality and dependable results come with few compromises due to the capability to use the bolt tailored to the specific use and need. Also, a reputable supplier ensures that the bolts you get are of high quality and performance. It is more than just a fastener purchase; it is about ensuring your structure stands the test of time.
Since our establishment in 2006, JM has been adhering to the mission of creating maximum value for customers by providing differentiated services, building a stage for employees to succeed, and making a positive contribution to the society.
Address: Rm.27202, No.295 South Lingyan Road, Pudong,Shanghai,P.R.C
Whatsapp:+86 13661505088
Wechat:+86 18621005605
Email: xarella.huang@jm-fastener.com
