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18 years professional hardware manufacturer - JM Hardware
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18 years professional hardware manufacturer - JM Hardware
When it comes to assembling products of any kind manufacturers rely on screws to secure different parts. There are many different types of standard screws available in the market however some products require custom screws to achieve a precise hold. These custom made screws are used where standard screws don’t perform well. Fasterner manufacturers such as JM Fasterners manufacture specialized screws with a specific size, shape, or material. These specially made fasteners are used across many key industries and offer distinct benefits. This article explores the benefits of custom screws and provides so keep reading.
Customized screws as the name suggests are fasteners that are manfuactured to meet specific requirements of a manufacturer. When standard fasteners don’t meet the required dimensions, material, or strength criteria they can affect the reliability of the product being assembled. Since custom screws are designed with specific applications in mind they perform well better compared to standard ones. You can’t get custom screws from regular hardware stores because they are made by experienced fastener manufacturers.
Companies can get various aspects of a fastener customized to match their products, including:
● Head: Flat, pan, hex, or customized
● Threads: Coarse, fine, or specialized patterns
● Materials: Stainless steel, brass, or titanium
● Sizes: From micro fasteners for electronics to large screws for heavy machinery
● Coatings: Special coating for durability and protection
The process of manufacturing custom screws involves specialized CNC machines to get precise results. Since these screws are meant to solve very specific problems for product manufacturers the engineering team of JM Fasteners works closely with the clients to understand their needs. Once all the requirements have been agreed upon the CNC machine is programmed to produce a test batch to assess the quality and accuracy of the fasteners.
After the quality checks are made and the test batch meets the expectations engineers can begin mass production of the custom fasteners.
Now that you know how these specialized fastening solutions are made and what makes them unique it is time to answer the main question. What benefits can manufacturers expect if they start using custom screws instead of standard ones. Here are some key benefits you can expect if you add custom screws to your manufacturing process:
One of the most obvious benefit of using custom screws is when you want a precise fit during product assembly. When manufacturing sensitive medical devices or aircrafts, there is no room for error. Even the slightest slack or gap can affect the product’s performance and can result in non compliance with industry standards. However when a custom made screw is used in the assembly process it ensures that the components can withstand high levels of vibrations and operate with precision under pressure without the risk of loosening.
A major drawback of standardized screws is that they are often made from materials that don’t always match the durability requirements for every industry. For example when assembling components for highly humid environments such as boats and docks using stainless steel screws ensures maximum corrosion resistance. Similarly when you get custom screws made you can add additional coatings to the fastener’s surface to further enhance their durability. Standard screws lack the additional durability features which makes custom screws a superior option.
Custom screws keep the risk of failture to a minimum thereby enhancing the safety of the equipment. Life saving devices such as pacemakers are manufactured to meet high standards which require each component to be carefully integrated. Specialized screws ensure manufacturers never have to compromise to safety of the users.
While custom screws may seem more expensive to source compared to standard screws they help save cost by reducing maintanance and repairs. For example construction firms that use specialized fasteners can avoid costly repairs and in the long run, that may result from fastener failure.
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Custom screws can be used in any industry where standard screws don’t offer the required level of precision. Without further ado here are some of the most common industries and use specially made screws:
Aircraft are designed to operate at high altitudes where temperatures and vibrations can reach extreme levels. Aerospace components are often held together using specialized titanium screws for added strength without increasing the weight of the aircraft.
Cars are built to meet high safety and performance standards. Custom screws ensure that the components of the cars don’t fail after being exposed to prolonged stress especially in high performance cars.
Construction companies often face challenges where they have to overcome design problems especially when building skyscrapers and bridges. When building unorthodox structurers construction companies use custom fasteners that match the strength and dimension requirements of the structure.
As mentioned earlier medical devices and diagnostic machines are highly precise pieces of equipment that need specialized screws. For examples implants are held together using screws made from biocompatible materials to ensure they don’t cause any adverse effects when they are placed inside the human body.
Electronic devices are getting increasingly smaller and compact and their designs are evolving at a rapid rate. Standard screws simply aren’t compatible with most electronics due to their specialized designs. By getting screws made specifically for their product’s dimensions electronics manufacturers can keep innovating and stay ahead of the competition.
If you constantly struggle to find the right screws to meet your manufacturing requirements then custom screws are the right option for you. As explained in this article getting specialized screws made specifically for your product’s needs offers real world benefits that you can’t expect from regular screws. JM Fastners is the go to manufacturer for all your specialized fastener needs. here is our informations：
Email: xarella.huang@jm-fastener.com Whatapp:+86 13681923533 Wechat: +86 18621005605
These are just some of the ways custom screws can help manufacturers in meeting the quality and performance standards during maufacuturing. We are going to cover the exact applications of these specialized screws in the next section.
Since our establishment in 2006, JM has been adhering to the mission of creating maximum value for customers by providing differentiated services, building a stage for employees to succeed, and making a positive contribution to the society.
Address: Rm.27202, No.295 South Lingyan Road, Pudong,Shanghai,P.R.C
Whatsapp:+86 13681923533
Wechat:+86 18621005605
Email: xarella.huang@jm-fastener.com
